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Railway Wheel Profile Gauge

The laser profilometer is employed for measuring geometrical parameters of the rail wheel flange (thickness, slope, height), rim/tire thickness and for taking full profile of the wheel roll surface.

The device is supplied with database and software package for wheel sets wear data storage and processing.

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Models
  • IKP-5 Series

    IKP-5 Series

    Measurement ranges, mm:

     
    flange height 20...45
    flange thickness 20...50
    flange slope 1….15
    rim thickness 36…100
    Measurement error, mm:  
    flange height ± 0,05
    flange thickness ± 0,05
    flange slope ± 0,1
    rim thickness ± 0,1
    average measurement time, s: 4
    See detailed specifications →
  • IKP-5-short Series for tramway wheels

    IKP-5-short Series for tramway wheels

    Measurement ranges, mm:

     
    flange height 20...45
    flange thickness 20...50
    flange slope 1….15
    rim thickness 22…52
    Measurement error, mm:  
    flange height ± 0,05
    flange thickness ± 0,05
    flange slope ± 0,1
    rim thickness ± 0,1
    average measurement time, s: 4
    See detailed specifications →
  • IKP-5-Super-short Series for tramway wheels

    IKP-5-Super-short Series for tramway wheels

    Measurement ranges, mm:

     
    flange height 20...45
    flange thickness 20...50
    flange slope 1….15
    Measurement error, mm:  
    flange height ± 0,05
    flange thickness ± 0,05
    flange slope ± 0,1
    average measurement time, s: 4
    See detailed specifications →
Specifications

Railway Wheel Profile Gauge IKP-5 Series (Model 2017) Specification

Name of parameter Value
Measurement range  
flange height, mm
flange thickness, mm
flange  slope, mm
rim thickness, mm
diameter (calculation method), mm
20…45
20…50
1…15
36…100 (30...90)
400…1400
Measurement error  
flange height, mm
flange thickness, mm
flange  slope, mm
rim thickness, mm
diameter, mm
± 0,05
± 0,05
± 0,1
± 0,1
± 0,1
Discreteness of indication  
all parameters, mm 0,01
Profile measurement range, mm 145
Discreteness of the profile formation, not worse than, mm 0,025 (5800 points for profile)
Digital readout device (PDA) dimensions, mm 112,5х95,5х22,7
Dimensions of laser scanning module, mm Standard: 214x156x54
Short: 201x114x54
Super-short: 213,5х90х54
Power supply (laser scanning module) 3,7V,
Li-ion rechargeable battery
5400mAh for standard IKP and
2400mAh for Short and SShort
Power supply (PDA) 3,7V
Li-polymer battery
3300mAh
Measurement time, s adaptive, depending on surface quality, 4 average
The  number  of measurements that can  be taken before  battery  recharge is not less than 5000 for Standard IKP and
2200 for Short and Super-short
Laser module battery life time 5 million measurement cycles
PDA memory capacity 100 000 measurements
Interface between laser scanning module and PDA Bluetooth
Working temperature range, °С -30…+50
Enclosure rating IP42 or IP62

Railway Wheel Profile Gauge IKP-5 Series (Model 2017) Complete Set

Designation Name Quantity Weight, kg
RF303М Digital readout device (PDA) 1 0,3
RF505 Laser scanning module 1 0,8
RF505.40 Charging device 9V 3.0A for PDA 1 0,2
RF505.41 Charging device  9V 3.0A for laser module 1 0,2
RF505.42 Data cable  1  
RF505.43 Bluetooth adapter 1  
RF505.30 Packing case 1 1,2
IKP5_DB Database management system  (CD) 1  
RF505UM User's manual 1  
  Calibration tools (option):    
RF505.11 Calibration block   4
RF505Calibr Calibration software    

 

Operation

Operator mounts the laser scanning module onto the wheel to be measured. Having received a command from PDA or PC, the laser module performs non-contact scanning of the wheel surface.

Measurement results (geometric parameters and profile of the surface) are displayed on PDA, can be saved in the PDA memory, and transferred to the PC database. Simultaneously, additional parameters can be saved: operator number, side identifier(left or right wheel), axisnumber, locomotive (carriage) number, wheel pair number, etc.

Video

Railway wheel profile gauge IKP Series

Railway wheel profile gauge Video

Order info

Order information for Railway Wheel Profile Gauge

IKP-V-M-S-T-R


Symbol Description
V Profilometer version:
without symbol - Standard version
Short - Shorten shorten handle
SShort - Super short handle
M Options of the set of magnets for mounting on the internal/external rim face:
S – standard. Standard magnets (specified by default).
F – forced. Reinforced magnets.
S Options of the support plates embodiment:
D – direct. Standard plates, profilometer is mounted on the internal rim face (specified by default).
I – invert. Custom plates, profilometer is mounted on the external rim face.
T Presence of the rim measurement rod.
R Enclosure rating:
without symbol - IP42
64 - IP64

Example:
IKP-Т – standard magnets; standard support plates; presence of the rim measurement rod.
IKP-F-I – reinforced magnets; custom support plates.
IKP-Short-T - the shorten handle; presence of the rim measurement rod.

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              +375 (17) 281-36- 57

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